Free spare parts, Video technical support, Online support
Provide after-sales service:
engineers can provide services
induction heater electromagnetic induction heating main power control
Industry Heating Process
Packaging & Delivery
plastic bag and carton or wooden box
1 - 1000
1001 - 5000
5001 - 10000
To be negotiated
Electromagnetic heating controller 'seven' core:
1.Adopt Taiwan imported DC fan to dissipate heat
2.Germany Infineon IMBT module
3.Three-phase bridge pile adopts international first-line brand
4.Multi-stage high frequency, common mode inductor filtering
5.Pure copper high current terminal block
6.Using well-known brand capacitors
7.German Infineon original factory drive: magnetic isolation technology.
Fully imported high-performance power chip manufacturing process
Electromagnetic heater introduction: An electromagnetic heater is a device that converts electrical energy into thermal energy using the principle of electromagnetic induction. The electromagnetic controller converts 220V/380V, 50/60Hz AC power into DC power through the rectifier circuit, and then converts the DC power into voltages of different frequencies through the control circuit. The current flowing through the coil will produce a changing alternating magnetic field. When the alternating magnetic field lines pass through the magnetic conductive metal (iron, cobalt, nickel) material, numerous small eddy currents are generated in the metal body, so that the metal material itself generates heat at a high speed, thereby achieving the purpose of heating the metal material. The working principle of the electromagnetic heater is: convert 220V or 380V AC, rectify and convert it into DC power, then filter the DC power, turn the DC into AC by using IGBT or SCR, and generate high-frequency magnetic lines in the induction coil. The eddy current on the surface of the workpiece inside the coil is generated by the self-generated internal resistance.
Electromagnetic heater advantage: 1. 95% of power consumption is converted into working heat.Coil loss ≈ 2%, control unit loss ≈ 2%, insulation can retain 98% of the energy on the barrel. 2. Only heat the barrel while the screw remains cool. 3. Eliminate the inertia phenomenon of heating, and heat and cool down quickly and efficiently. 4, heating without dead angle, the overall barrel is heated evenly. 5, the electromagnetic coil is kept cool, so the life is very long.
Electromagnetic heater application range: 1. Plastic and rubber industry, such as: plastic film blowing machine, wire drawing machine, injection molding machine, granulator, rubber extruder, vulcanizing machine, cable production extruder, etc. 2. Electromagnetic heating furnaces include: electromagnetic water heater, electromagnetic heating furnace, electromagnetic steam boiler, electromagnetic heat conduction oil furnace. 3. The melting furnace industry has electromagnetic heating copper melting furnace, aluminum melting furnace and melting zinc furnace, saving about 50% of electricity.
4, pharmaceutical and chemical industries, such as: pharmaceutical special infusion bags, plastic equipment production lines, chemical industry liquid heating pipelines and so on. 5, energy, food industry, such as: heating of crude oil pipelines; food machinery, such as: super freighters and other equipment that require electric heating. 6, high-power commercial electromagnetic stove movement. 7. Building materials industry, such as: gas pipe production line, plastic pipe production line, PE plastic hard flat net, geonet net unit, automatic blow molding machine, PE honeycomb board production line, single and double wall corrugated pipe extrusion production line, composite air cushion film unit, PVC hard tube, core layer foam tube production line, PP extruded transparent sheet production line, extruded polystyrene foam tube, PE stretch film unit. 8. Dry heating in printing equipment. 9, other similar industries heating.
Prospects for electromagnetic heaters,The current world economy is sluggish, companies are under great pressure to survive, and the plastics industry is highly competitive. Reducing production costs and improving product competitiveness is a core issue facing every enterprise. Electricity costs account for a large proportion of the production costs of the plastics industry. Plastics companies are naturally concerned about saving electricity bills and reducing production costs. The electromagnetic heating method can obviously save electricity for plastic machinery, and it can reach at least 30%. Some machines with low thermal efficiency can reach 80%. It is also because of this that it causes plastics nationwide. Corporate and industry concerns.
Electromagnetic heater installation steps: Installation and commissioning of electromagnetic heaters: installation and commissioning of electromagnetic heaters is relatively simple 1. Before the transformation, first check the wiring of the equipment, take photos, make marks (in order to restore the original state) 2. Determine the mounting position of the control board or the electrical cabinet to determine the length of the high temperature wire lead. Be sure to communicate with the factory electrician or foreman to confirm. 3, the coil is measured to measure power, the data must be accurate. To determine the installation power. Can be combined with the factory electrician, this also takes pictures, leaving the original record 4, the circumference of the barrel, determine the size of the insulation cotton, the size of the yellow wax board, the yellow wax board reserved probe hole, the hole size must be accurate, determine the length of each temperature zone, fixed 5. Determine the length of the high temperature wire and wind it. Requires beautiful appearance. neat. Includes pitch size control, tight control. Measure the amount of inductance after winding. Pay attention to the meter range 6, wiring. Confirm the previous circuit breaker ammeter range, too small to be replaced. Test separately, measure voltage, current is normal. Have problems solved one by one, no problem after the whole machine test 7. Finishing and cleaning up the site. Ask for cleanliness.
In order to ensure that the original production process is unchanged after the original equipment is switched to the electromagnetic heating coil, the original operating procedure is unchanged, and the performance difference between the two heating methods is designed. The electromagnetic heater has been reduced by about 30% of power usage, and is heated by electromagnetic heating. Power adjustment and power protection functions are designed on the controller. So the debugging process is quite simple, the user can debug according to the instructions.
Electromagnetic heater precautions 1. The main engine should be regularly dusted. Generally, it should be removed once a month. It can be dusted with a soft brush or a high-pressure air gun to ensure a good ventilation environment inside the instrument. 2. If the environment is corrosive, spray insulation varnish. Or use other insulating anti-corrosion materials. 3, the air temperature can not be higher than 50 ° C
Inductance is only one of the parameters of the application. It is necessary to measure the operating frequency and current, and match the power by increasing or decreasing the number of turns of the coil.
Packing & Delivery
• Packaging Details Carton box or wooden box for Electric Heating Heater
• Delivery Time 10 days for Electric Heating Heater .
Yangzhou Tuanrui Electric Co., Ltd. Located in the beautiful historical and cultural city of Yangzhou. The company is a factory that integrates R&D, design, production, and sales services. Our factory specializes in PTC heaters,MCH Ceramic Heater, mica heaters, ceramic heaters, cast aluminum heaters, cast copper heaters, cast iron heaters, electric heaters, Quartz Heater, Explosion-Proof Heater, Foil Heater, Teflon Heater, Track Heater, Hot Runner Heater, Armored Heater, Ceramic Fiber Heater, Far Infrared Ceramic Heater, Hot Melt Machine heater, electric heating film, silicon carbide heater, silicon molybdenum heater, metal heating tube, heating coil, heating plate, heating rod, silicone rubber heater, radiant heater, heating cable, temperature sensor, thermal resistance , thermocouples, high temperature wire and cable, instrumentation, slip line bridge, bus switchgear, insulation materials, test instruments, ceramic ignition pin and other electrical complete sets of equipment. Products are mainly used in military, chemical, power, electronics, steel, metallurgy, medicine, machinery, automobiles, air conditioning, industrial furnaces, home appliances and other heating industry equipment. All products can be customized according to the requirements of customers, many products have now filled the domestic blank, instead of imports. At present, our heaters, temperature sensors, etc. have been sold to countries in the world and are well received by customers. Welcome new and old customers at home and abroad to visit us.
Address:No.198, Wuzhou East Road, Economic and Technological Development Zone, Yangzhou City Contact:Dora zhang Mobile / WhatsApp/Skype:+86 19905149759 WeChat:zl13952543845 Fax:+86(514)87244068
Q1. Can I have a sample order for Heater? A: Yes, we welcome sample order to test and check quality. Mixed samples are acceptable. Q2. What about the lead time? A:Sample needs 3-5 days, mass production time needs 1-2 weeks Q3. Do you have any MOQ limit for Heater? A: Low MOQ, 1pc for sample checking is available Q4. How do you ship the goods and how long does it take to arrive? A: We usually ship by DHL, UPS, FedEx or TNT. It usually takes 3-5 days to arrive. Airline and sea shipping also optional. Q5. How to proceed an order? A: Firstly provide the heater size , voltage, wattage, quantity Secondly We quote according to your size Thirdly customer confirms the order Fourthly We arrange the production. Q6. Is it OK to print my logo? A: Yes. Please inform us formally before our production and confirm the design firstly based on our sample. Q7: Do you offer guarantee? A: Yes, we offer 8000 hours warranty to our products Q8: How to deal with the faulty? A: Firstly, Our products are produced in strict quality control system and the defective rate will be less than 0.2%. Secondly, during the guarantee period, we will send new heater with new order for small quantity.
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